Cuisinart Overheating Component or Electrical Insulation Failure

Strong burning plastic or electrical smell during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Grease on heating element burning, Melted wiring insulation near element, Failing control board component, Foreign object contacting element

How to Fix / Troubleshooting

Safety first: Turn off and unplug the smoker immediately if you smell burning plastic or wiring.

  • Inspect interior: Once cool, check for plastic, foil, or other foreign objects that may have fallen onto the element and remove them.
  • Clean element area: Remove heavy grease from around the element and drip pan.
  • Inspect wiring: From the access panel, look for melted or discolored wires near the element and control board. Replace any damaged wiring with high‑temperature rated wire.
  • Check control board: If the smell originates from the control housing and components appear burnt, replace the main control board.
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Repair Difficulty

Hard 4/5

Required Part

High‑Temperature Wiring Harness
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