Old Smokey Handle Heat Transfer Issue

Old Smokey electric smoker door or lid handle becomes excessively hot to the touch.

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Possible Causes

Missing or damaged handle insulators, Loose handle mounting hardware, Aftermarket metal handle without insulators, Heat reflecting directly onto handle

How to Fix / Troubleshooting

Safety first: Always use heat-resistant gloves when touching any part of a hot smoker. Do not rely solely on the handle being cool.

Steps to reduce handle temperature:

  • 1. Inspect handle assembly: Check that the Old Smokey wooden or plastic handle and any insulating spacers are intact and properly installed.
  • 2. Tighten hardware: Loose screws can allow the handle to contact hot metal surfaces. Tighten mounting screws while ensuring insulators remain between handle and lid.
  • 3. Replace missing insulators: If insulating washers or spacers are missing or damaged, replace them with OEM parts or high-temperature equivalents.
  • 4. Shield from direct heat: If modifications or accessories reflect heat toward the handle, adjust their placement.
  • 5. Replace handle if necessary: Install a new OEM Old Smokey handle assembly designed to stay cooler than the lid surface.

Note: Even with proper insulation, handles can become warm. Always exercise caution when opening a hot smoker.

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Repair Difficulty

Very Easy 1/5

Required Part

Lid Handle Assembly
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