Old Smokey electric smoker indicator light comes on but the smoker only gets lukewarm and never reaches smoking temperatures.

Safety first: Unplug the smoker and allow it to cool before inspecting wiring.

Steps to correct partial heating:

• 1. Inspect element terminals: Remove access to the element connections. Look for darkened, loose, or wiggling spade connectors. Replace any that are discolored or loose.
• 2. Check the terminal block: Where the power cord connects inside the smoker, inspect the terminal block for melted plastic or loose screws. Tighten screws and replace the block if damaged.
• 3. Test voltage under load: If qualified, measure voltage at the element terminals while the smoker is on. A significantly low voltage indicates a high-resistance connection upstream.
• 4. Inspect the thermostat contacts: For mechanical models, remove the thermostat cover and look for pitted or burned contacts. A heavily worn thermostat should be replaced.
• 5. Replace suspect components: Install new OEM connectors, terminal block, or thermostat as needed to restore full power to the element.

Note: High-resistance connections can generate heat and lead to melted wiring or fire. Address any signs of overheating immediately.