Old Smokey Electrical Component Noise / Relay Chatter

Old Smokey electric smoker makes unusual buzzing, humming, or clicking noises from the control area.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose relay on control board, Low line voltage causing relay chatter, Failing transformer, Loose mounting hardware vibrating

How to Fix / Troubleshooting

Safety first: Unplug the smoker before opening the control panel. Do not touch live components.

Steps to address unusual noises:

  • 1. Identify noise source: With the smoker briefly powered (if safe), listen carefully to locate the area of the noise (relay, transformer, loose panel). Then unplug before proceeding.
  • 2. Tighten hardware: Tighten screws securing the control board, transformer, and panel to reduce vibration.
  • 3. Check line voltage: Verify the outlet voltage is within normal range. Low voltage can cause relays to chatter.
  • 4. Inspect relay and transformer: Look for signs of overheating or damage. A relay that chatters or a transformer that hums loudly may be failing and require control board replacement.
  • 5. Replace the control module if needed: Install a new OEM control board if noise is accompanied by erratic operation or visible damage.

Note: A soft click when the element cycles on and off is normal. Continuous rapid clicking or loud buzzing is not.

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Repair Difficulty

Medium 3/5

Required Part

Digital Control Board / Transformer
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