Old Smokey electric smoker powers on but does not heat; indicator light may come on but the cooking chamber stays cold.

Safety first: Unplug the smoker and let it cool completely before touching the element or wiring.

Steps to diagnose no-heat condition:

• 1. Visual inspection of element: Remove the cooking grate, drip pan, and chip pan. Look at the heating element at the bottom. Check for breaks, blisters, or heavy corrosion on the element sheath.
• 2. Check element connections: From underneath or through the rear panel, inspect the two element terminals and their spade connectors. Tighten or replace any loose or burnt connectors.
• 3. Test element continuity: Disconnect both wires from the element. Use a multimeter to measure resistance across the terminals. An open reading indicates a failed element that must be replaced.
• 4. Check high-limit thermostat/thermal fuse: Locate any inline high-limit thermostat or thermal fuse in series with the element. Test for continuity; replace if open.
• 5. Verify power to element: If comfortable and qualified, with the smoker reassembled and powered, carefully measure AC voltage at the element terminals when the unit is turned on. If no voltage is present but upstream components are good, the control or thermostat is likely faulty.
• 6. Replace the heating element: Install a new OEM Old Smokey heating element assembly, transferring any mounting brackets. Ensure it is centered and not touching the smoker body.

Warning: Do not bypass safety thermostats or fuses. They protect against overheating and fire.