Old Smokey Corrosion of Smoker Body

Old Smokey electric smoker shows visible rust on the exterior or interior surfaces.

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Possible Causes

Outdoor storage without cover, High humidity exposure, Scratched or damaged finish, Standing water inside smoker

How to Fix / Troubleshooting

Safety first: Wear gloves and eye protection when sanding or brushing rust. Work in a well-ventilated area.

Steps to manage rust:

  • 1. Assess severity: Light surface rust can be treated; deep pitting or structural weakness may require body replacement.
  • 2. Remove loose rust: Use a wire brush or fine sandpaper to remove loose rust from affected areas.
  • 3. Clean and dry: Wipe the area with a damp cloth and dry thoroughly.
  • 4. Protect exterior: On the outside, apply a high-temperature, rust-resistant paint suitable for grills/smokers, following product instructions.
  • 5. Protect interior: On the inside, avoid paint; instead, season bare metal with cooking oil and heat as described in the peeling coating scenario.
  • 6. Improve storage: Store the Old Smokey smoker under a fitted cover and, if possible, in a sheltered area to reduce moisture exposure.

Note: Do not operate the smoker with standing water inside. Always dry thoroughly after rain or washing.

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Repair Difficulty

Easy 2/5

Required Part

Smoker Body
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