Old Smokey
Corrosion of Smoker Body
Old Smokey electric smoker shows visible rust on the exterior or interior surfaces.
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Possible Causes
Outdoor storage without cover, High humidity exposure, Scratched or damaged finish, Standing water inside smoker
How to Fix / Troubleshooting
Safety first: Wear gloves and eye protection when sanding or brushing rust. Work in a well-ventilated area.
Steps to manage rust:
- 1. Assess severity: Light surface rust can be treated; deep pitting or structural weakness may require body replacement.
- 2. Remove loose rust: Use a wire brush or fine sandpaper to remove loose rust from affected areas.
- 3. Clean and dry: Wipe the area with a damp cloth and dry thoroughly.
- 4. Protect exterior: On the outside, apply a high-temperature, rust-resistant paint suitable for grills/smokers, following product instructions.
- 5. Protect interior: On the inside, avoid paint; instead, season bare metal with cooking oil and heat as described in the peeling coating scenario.
- 6. Improve storage: Store the Old Smokey smoker under a fitted cover and, if possible, in a sheltered area to reduce moisture exposure.
Note: Do not operate the smoker with standing water inside. Always dry thoroughly after rain or washing.
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Repair Difficulty
Easy
2/5
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