Pit Boss Thermal Cutoff / Overheat Trip

Smoker shuts off mid-cook and will not restart until cooled down.

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Possible Causes

High-limit thermostat tripping due to poor airflow, blocked exhaust vent, smoker placed too close to wall, failing high-limit thermostat

How to Fix / Troubleshooting

Safety first: Allow the smoker to cool fully before troubleshooting.

  • Improve clearance: Move the smoker at least several inches away from walls or other objects to allow proper airflow.
  • Check exhaust vent: Ensure the vent is open and not covered with foil or grease. Clean any buildup.
  • Inspect high-limit thermostat: If it trips frequently at normal cooking temperatures, it may be weak. Replace the high-limit thermostat.
  • Verify ambient conditions: Avoid operating in direct sun on very hot days, which can raise cabinet temperature beyond design limits.
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Repair Difficulty

Easy 2/5

Required Part

High-Limit Thermostat
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