Pit Boss Overheating Wiring / Component Failure

Strong burning plastic or electrical smell when the smoker is heating.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Melted wire insulation near heating element, foreign plastic object left inside smoker, failing control board component overheating

How to Fix / Troubleshooting

Safety first: Turn off, unplug the smoker, and do not continue using it until the source is identified. Risk of fire.

  • Inspect interior: After cooling, check for any plastic packaging, ties, or accessories left inside that may be melting. Remove and clean residue.
  • Check wiring near element: Remove the rear or bottom panel and inspect wires near the heating element for melted insulation or discoloration. Replace damaged wires with high-temperature-rated wire.
  • Control board check: Smell near the control panel. If the odor is strongest there, the main control board may be overheating and should be replaced.
  • Test carefully: After repairs, run the smoker empty at a low temperature and monitor for any remaining smell before cooking food.
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Repair Difficulty

Hard 4/5

Required Part

Main Control Board
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