Pit Boss Insufficient Smoke Generation

Very little or no smoke production even though the smoker is heating.

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Possible Causes

Wood chip tray not contacting heating element properly, element not reaching chip tray, using pellets instead of chips in chip tray, chip loader not fully inserted

How to Fix / Troubleshooting

Safety first: Wear gloves when adjusting the chip tray in a hot smoker.

  • Verify chip type: Use wood chips, not pellets, in Pit Boss electric smoker chip trays unless the manual specifically allows pellets.
  • Check chip tray position: Ensure the wood chip tray is fully inserted and seated above the heating element as designed.
  • Preheat with chips: Add a small amount of chips once the smoker is preheated to operating temperature to encourage immediate smoldering.
  • Inspect element contact: With the smoker cool and unplugged, confirm that the element passes under or near the chip tray. If the tray is bent away, gently reshape or replace it.
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Repair Difficulty

Very Easy 1/5

Required Part

Wood Chip Tray
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