Smokehouse Products Overheating Component or Wiring

Strong burning plastic or electrical smell during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

New smoker burn-in residue, Melting wire insulation near heating element, Foreign plastic object left inside, Failing control board component overheating

How to Fix / Troubleshooting

Safety first: If you smell burning plastic or insulation, unplug the smoker immediately and allow it to cool. Do not continue using until the source is found.

  • Initial burn-in: For a new Smokehouse smoker, run an empty burn-in cycle per the manual to burn off manufacturing oils. The smell should dissipate after the first use.
  • Inspect interior: Check for any plastic packaging, zip ties, or labels accidentally left inside near the element and remove them.
  • Check wiring near element: Access the element area and look for wires too close to the hot surfaces or signs of melted insulation. Reroute and secure wires with high-temp clips and replace any damaged sections.
  • Inspect control board: Look for discolored or burnt components. If found, replace the main control board.
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Repair Difficulty

Hard 4/5

Required Part

Internal Wiring Harness
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