Smokin-It Thermal Overload / High-Limit Cycling

Smoker heats initially then shuts off and will not restart until cooled

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Possible Causes

High-limit thermostat tripping due to poor ventilation, Blocked exhaust vent, Excessive grease buildup, Failing high-limit thermostat with low trip point

How to Fix / Troubleshooting

Safety first: Allow the smoker to cool fully before working on it. Unplug from power.

Steps:

  • Clean vents: Ensure the top exhaust vent and any side vents are clear of foil, grease, or debris. Do not cover vents during operation.
  • Interior cleaning: Remove heavy grease from the interior, especially near the element and sensor. Clean the drip pan and ensure it is not overflowing.
  • Check ambient conditions: Avoid operating the smoker in confined spaces without airflow. Excessive ambient heat can contribute to overheating.
  • Test high-limit thermostat: If the smoker consistently shuts down at normal cooking temperatures, the high-limit thermostat may be tripping too early. Replace it with the correct Smokin-It part.
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Repair Difficulty

Easy 2/5

Required Part

High-Limit Safety Thermostat
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