ABB Abnormal Acoustic Noise from Contactor or Power Electronics

Charger makes loud buzzing, humming, or clicking noises during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose main contactor or mounting hardware, Magnetostriction noise from transformer or inductors, Rapid relay cycling due to unstable control signal, Failing cooling fan bearings

How to Fix / Troubleshooting

Note: Some low-level hum is normal, but loud or new noises indicate a problem.

  • Identify source: With the cover on, listen carefully to locate whether the noise comes from the top, bottom, or side of the charger.
  • Check for vibration: Ensure the ABB charger is firmly mounted to the wall and that mounting screws are tight.
  • Inspect fan: If the noise varies with fan speed, the internal cooling fan may have worn bearings and should be replaced.
  • Internal check (technician): A technician should verify that the main contactor is securely mounted and not chattering due to control issues, and inspect inductors/transformers for loose laminations.
  • Replace noisy components: Replace the fan, contactor, or power module if they are the confirmed source of abnormal noise.
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Repair Difficulty

Medium 3/5

Required Part

Cooling Fan / Main Contactor / Power Module
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