ABL EV charger displays E05; charging does not start or stops shortly after initiation.
Safety Warning
This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.
If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.
Possible Causes
How to Fix / Troubleshooting
Safety: This fault involves high‑current switching components. Only qualified personnel should open the unit.
Basic user actions:
- Turn OFF the upstream breaker and wait 2 minutes.
- Turn the breaker ON and allow the charger to complete its self‑test. Listen for a distinct click from the internal contactor. If E05 reappears, do not continue cycling power.
Technician checks:
- Visual inspection: With power OFF and covers removed, inspect the main contactor on the ABL power board for signs of overheating, discoloration, or mechanical damage.
- Check coil voltage and feedback: During a controlled test, verify that the control board is sending the correct coil voltage and that the feedback contacts change state when the contactor operates.
- Check wiring harness: Ensure all spade connectors or plug‑in harnesses between the main control board and contactor are secure.
Resolution: Replace the defective contactor or the entire ABL power module if the contactor is integrated. After replacement, perform a full functional test with a vehicle at low current.
Repair Difficulty
Required Part
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