Audi Acoustic Noise from Contactor or Transformer

Audi wallbox makes a loud buzzing or humming noise during charging.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose contactor mounting or vibrating coil, Worn contactor causing chatter, Loose transformer or inductor on power board, Supply voltage distortion causing magnetostriction noise

How to Fix / Troubleshooting

Safety first: Noise alone is not necessarily dangerous, but if accompanied by smell or heat, stop using the charger.

  • Characterize the noise: Determine if the noise is constant or only when charging starts. A single click is normal; continuous loud buzzing is not.
  • Check mounting: With power off, remove the cover and ensure the main contactor and any transformers/inductors are firmly mounted and not touching the housing.
  • Inspect contactor: Look for signs of wear or burning on the contactor. If the armature is not closing fully, it can buzz; replace the contactor.
  • Supply quality check: An electrician can measure THD (total harmonic distortion) or check for severe voltage imbalance that may increase noise. Address supply issues if present.

If noise is excessive or worsening, replace the noisy component to prevent eventual failure.

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Repair Difficulty

Medium 3/5

Required Part

Main Power Contactor
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