Autel Mechanical Wear or Deformation of Connector

Charger cable is difficult to insert or remove from the vehicle inlet; requires excessive force.

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Possible Causes

Deformed connector housing, Damaged latch mechanism, Misaligned pins, Dirt or debris in connector

How to Fix / Troubleshooting

Safety first: Do not force the connector; this can damage the vehicle inlet.

  • Inspect connector: Look for cracks, warping, or bent latch components on the Autel connector.
  • Clean connector: Remove any visible dirt or debris with compressed air and a soft brush.
  • Check latch operation: Ensure the latch moves freely and returns under spring tension.
  • Test with another EV: If insertion is difficult on multiple vehicles, the connector is likely deformed and should be replaced.
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Repair Difficulty

Easy 2/5

Required Part

Autel EVSE Type 2 Charging Cable Assembly
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