BMW Mechanical Cable Damage

BMW EV charger cable insulation is cracked, cut, or heavily abraded

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Cable pinched by vehicle tire, UV degradation from prolonged sun exposure, Repeated sharp bending near plug or Wallbox, Animal chewing

How to Fix / Troubleshooting

Safety first: Do not use the Wallbox if the cable insulation is damaged. Turn off the breaker immediately.

  • Inspect extent of damage: Look along the entire length of the cable for cuts, exposed conductors, or flattened sections.
  • Do not tape over: Do not attempt to repair EV charging cables with tape or generic heat-shrink; this is unsafe.
  • Prevent further damage: Keep the cable off the ground when not in use using the provided holder, and avoid driving over it.

The only safe remedy for a damaged BMW Wallbox cable is replacement of the entire cable assembly by a BMW-authorized technician.

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Repair Difficulty

Hard 4/5

Required Part

BMW Wallbox Type 2 Charging Cable Assembly
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