Chevrolet Aging or Damaged Charge Cable Insulation

Charger cable is stiff, cracked, or difficult to bend, especially in cold weather.

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Possible Causes

UV exposure on outdoor cable, Repeated sharp bending or crushing, Chemical exposure to cable jacket, Low-temperature embrittlement over time

How to Fix / Troubleshooting

Safety first: Damaged insulation can expose live conductors. Do not use a cable with visible cracks or cuts.

  • Step 1 – Visual inspection: Examine the entire length of the Chevrolet cable for cracks, cuts, or exposed conductors.
  • Step 2 – Avoid sharp bends: Route the cable with large, gentle curves and use the provided holster/hook to prevent kinks.
  • Step 3 – Warm the cable: In cold climates, store the cable indoors or in a warmer area when not in use to reduce stiffness.
  • Step 4 – Replace cable: If any damage is found, replace the entire J1772 cable and handle assembly. Do not tape over damaged insulation.
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Repair Difficulty

Easy 2/5

Required Part

Chevrolet J1772 Charge Cable and Handle Assembly
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