E16
Chevrolet Overcurrent Protection Trip

Charger shows E16 and the vehicle reports ‘Overcurrent’ or charging stops shortly after starting.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Shorted output wiring inside charger, Internal contactor arcing, Faulty current sense calibration, Vehicle drawing more current than pilot allows

How to Fix / Troubleshooting

Safety first: Repeated overcurrent trips can indicate a serious fault. Turn OFF the breaker if you smell burning or see discoloration.

  • Step 1 – Check breaker size: Confirm that the breaker and wiring match the charger’s rated current. An undersized breaker may trip prematurely and confuse diagnostics.
  • Step 2 – Lower current setting: If the charger allows, reduce the maximum current in the app or on the unit and test again. If E16 disappears at lower current, there may be a wiring or heat issue.
  • Step 3 – Inspect cable and connector: Look for melted plastic, discoloration, or hot spots on the J1772 handle and cable. Do not continue using a damaged connector.
  • Step 4 – Internal inspection: With power OFF, inspect the contactor and output wiring for signs of overheating or loose screws.
  • Step 5 – Professional diagnosis: Persistent E16 requires an EVSE technician to test internal components and possibly replace the contactor or control board.
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Repair Difficulty

Professional Required 5/5

Required Part

Main Power Contactor and Output Wiring
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