Electrify America Inrush / Overcurrent at Startup

Charger trips the house breaker immediately when a charging session starts.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Undersized breaker for charger rating, Shorted power module input, Miswired supply (e.g., neutral issues), Defective main contactor causing high inrush

How to Fix / Troubleshooting

Safety first: Repeated breaker tripping indicates a serious issue. Do not keep resetting without diagnosis.

  • Step 1 – Verify breaker size: Confirm the breaker rating matches Electrify America installation requirements for your charger model.
  • Step 2 – Visual inspection (power OFF): Open the charger and inspect for obvious shorts, burned components, or loose strands at input terminals.
  • Step 3 – Isolation test (technician): A qualified technician should disconnect the power module from the input and see if the breaker still trips when energizing only the control circuit.
  • Step 4 – Replace faulty module: If the breaker only trips when the power module is connected, the module may be shorted and must be replaced.
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Repair Difficulty

Hard 4/5

Required Part

Power Module or Branch Circuit Breaker
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