Electrify America Water Ingress / Enclosure Seal Failure

Water or condensation visible inside the charger enclosure or dripping from the bottom; charger may behave erratically.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Damaged or misinstalled enclosure gasket, Incorrect wall penetration or conduit sealing, Mounting on uneven surface causing gaps, Cracked housing

How to Fix / Troubleshooting

Safety first: Water inside an energized enclosure is dangerous. Turn off the breaker immediately.

  • Step 1 – De‑energize and dry: With power OFF, open the enclosure and gently dry visible moisture with lint‑free cloths. Allow the unit to air dry for at least 24 hours.
  • Step 2 – Inspect seals: Check the door gasket, cable gland seals, and any conduit entries for cracks, gaps, or misalignment.
  • Step 3 – Correct mounting: Ensure the charger is mounted plumb and flat against the wall so the gasket can seal properly.
  • Step 4 – Reseal penetrations: Use appropriate outdoor‑rated sealant or fittings around conduit and cable entries as specified by Electrify America.
  • Step 5 – Replace damaged parts: Replace any cracked housing components, gaskets, or cable glands. Once fully dry and reassembled, restore power and test.
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Repair Difficulty

Medium 3/5

Required Part

Enclosure Housing and Door Gasket
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