Electrify Home Electromagnetic / Mechanical Vibration in Contactor or Power Module

Charger makes loud buzzing or humming noises during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose mounting of output contactor, Worn contactor coil, Loose transformer or inductor in power module, Resonance in enclosure panels

How to Fix / Troubleshooting

Safety first: Turn off power before tightening or touching internal components.

  • Step 1 – Identify source: Listen carefully to locate whether the noise comes from the top, bottom, or side of the "Electrify Home" unit.
  • Step 2 – Tighten mounting screws: With power OFF and cover removed, tighten mounting screws for the contactor, power module, and any large inductors or transformers.
  • Step 3 – Check enclosure panels: Ensure the front cover and any side panels are fully seated and screws are snug to prevent rattling.
  • Step 4 – Monitor: Restore power and observe. A soft hum is normal; loud buzzing that persists may indicate a failing contactor coil or power component.
  • Step 5 – Replace noisy component: If the noise is localized to the contactor or power module and is excessive, replacement is recommended.
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Repair Difficulty

Medium 3/5

Required Part

Output Contactor Assembly
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