EO Charging Mechanical Damage to Tethered Cable

EO charger’s built‑in cable insulation is cracked, cut, or heavily worn.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

UV exposure, Mechanical abrasion, Vehicle driving over cable, Repeated sharp bending near strain relief

How to Fix / Troubleshooting

Safety first: Do not use a charger with visibly damaged cable insulation. Isolate power and avoid touching exposed conductors.

  • Assess damage extent: Inspect the entire length of the cable, especially near the plug and gland, for cracks, cuts, or flattening.
  • Do not tape as a fix: Electrical tape is not an acceptable permanent repair for EV charging cables.
  • Replace cable assembly: Order the correct EO tethered cable assembly and have it installed by a qualified technician, ensuring proper strain relief and torque on terminals.
  • Improve cable management: Use a holster or hook to store the cable off the ground and avoid running it where vehicles may drive over it.
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Repair Difficulty

Medium 3/5

Required Part

Tethered Type 2 cable assembly
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