EvoCharge Aged / UV-Damaged Cable

Charger cable insulation appears cracked, stiff, or discolored, especially near the handle or unit.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Prolonged sun exposure on outdoor EvoCharge cable, Mechanical stress from repeated bending, Chemical exposure, Low-temperature embrittlement

How to Fix / Troubleshooting

Safety first: Do not use a charger with visibly damaged cable insulation. Turn OFF power and avoid flexing the cable further.

  • 1. Inspect entire length: Examine the cable from the EvoCharge unit to the J1772 handle for cracks, splits, or exposed conductors.
  • 2. Check strain reliefs: Ensure the cable is properly supported and not hanging by the handle alone.
  • 3. Replace cable assembly: Order and install a complete EvoCharge replacement cable and handle assembly. Field repair of insulation is not recommended.
  • 4. Improve cable management: After replacement, use a holster and cable hook to keep the cable off the ground and out of direct sun when not in use.

Damaged insulation can lead to shock hazards and ground faults; do not tape over cracks as a permanent fix.

Advertisements

Repair Difficulty

Medium 3/5

Required Part

J1772 Charge Handle and Cable Assembly
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements