EvoCharge Enclosure Overheating / Internal Thermal Stress

Charger enclosure is warm or hot to the touch during or after charging.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Insufficient ventilation around EvoCharge unit, Direct sun exposure on dark housing, Loose internal power connections, Failing cooling fan (if equipped)

How to Fix / Troubleshooting

Safety first: Turn OFF power before opening the enclosure. Avoid touching metal parts that may be hot.

  • 1. Check installation location: Ensure the EvoCharge unit has adequate clearance on all sides and is not enclosed in a small cabinet without airflow.
  • 2. Provide shade: If installed outdoors in direct sun, consider adding a sunshade that does not block ventilation openings.
  • 3. Inspect internal connections: With power OFF, open the unit and check all high-current terminals for tightness and signs of overheating (browning, melted insulation).
  • 4. Verify fan operation: If your model has an internal fan, power the unit (only if qualified) and start a charge to confirm the fan runs. Replace if non-functional or noisy.
  • 5. Monitor temperature: After corrective actions, monitor the enclosure temperature during a full charging session. If it remains excessively hot, consult EvoCharge support.

Moderate warmth is normal, but surfaces should not be too hot to touch comfortably.

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Repair Difficulty

Medium 3/5

Required Part

Internal Cooling Fan
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