FLO Abnormal Contactor or Transformer Noise

Charger makes loud clicking, buzzing, or humming noises during operation.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn or loose main power contactor, Vibrating transformer or inductor on power board, Loose mounting hardware inside enclosure, AC line voltage distortion

How to Fix / Troubleshooting

Safety first: Turn OFF power before opening the charger. Do not touch internal components when energized.

  • Identify noise source: Stand near the charger and note whether the noise is a single click (normal) or continuous buzzing/humming (abnormal).
  • Check mounting: A technician should open the unit and verify that the main power contactor, transformer/inductors, and mounting brackets are tight.
  • Inspect contactor: If the contactor chatters (rapid clicking), the coil may be undervolted or failing; the technician should test coil voltage and replace the contactor if needed.
  • Monitor operation: If the noise is minor and no overheating or errors occur, it may be acceptable. However, increasing noise or any burning smell requires immediate shutdown and inspection.
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Repair Difficulty

Medium 3/5

Required Part

Main Power Contactor
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