FLO
Cable Flexibility / Mechanical Wear Issue
Charger’s cable is difficult to unwind or rewind; insulation feels stiff, especially in cold weather.
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Possible Causes
Aged or UV-damaged cable jacket, Low-temperature stiffening of insulation, Kinks or twists from improper storage, Cable strain relief damage at charger entry
How to Fix / Troubleshooting
Safety first: Do not pull excessively hard on the cable; this can damage internal conductors.
- Warm the cable: In cold climates, gently warm the cable indoors before use to restore flexibility.
- Remove kinks: Lay the cable out straight and gently work out any sharp bends or twists.
- Inspect strain relief: Check where the cable enters the charger for cracks or separation. If damaged, the cable assembly should be replaced.
- Replace aged cable: If the jacket is cracked, faded, or brittle, replace the entire J1772 charge cable and handle assembly.
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Repair Difficulty
Easy
2/5
Required Part
J1772 Charge Cable and Handle Assembly
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