FLO Cable Flexibility / Mechanical Wear Issue

Charger’s cable is difficult to unwind or rewind; insulation feels stiff, especially in cold weather.

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Possible Causes

Aged or UV-damaged cable jacket, Low-temperature stiffening of insulation, Kinks or twists from improper storage, Cable strain relief damage at charger entry

How to Fix / Troubleshooting

Safety first: Do not pull excessively hard on the cable; this can damage internal conductors.

  • Warm the cable: In cold climates, gently warm the cable indoors before use to restore flexibility.
  • Remove kinks: Lay the cable out straight and gently work out any sharp bends or twists.
  • Inspect strain relief: Check where the cable enters the charger for cracks or separation. If damaged, the cable assembly should be replaced.
  • Replace aged cable: If the jacket is cracked, faded, or brittle, replace the entire J1772 charge cable and handle assembly.
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Repair Difficulty

Easy 2/5

Required Part

J1772 Charge Cable and Handle Assembly
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