Ford
Intermittent Pilot or Proximity Connection
Charger starts charging but frequently stops and restarts without any error code; vehicle may show ‘Charging Interrupted’.
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Possible Causes
Loose J1772 handle in vehicle inlet, Worn latch mechanism on handle, Broken conductor inside charge cable, Vibration or movement of cable during charging
How to Fix / Troubleshooting
Safety first: Avoid tripping over the cable; keep the area clear.
- 1. Secure connection: Plug the J1772 handle firmly into the vehicle until it clicks. Ensure the cable is supported and not pulling downward on the connector.
- 2. Inspect latch: Verify that the latch fully engages and is not partially stuck.
- 3. Cable flex test: While charging, gently move the cable near the handle. If charging stops when the cable is flexed, the internal conductors may be broken and the cable should be replaced.
- 4. Try another vehicle: If the issue only occurs with one vehicle, the vehicle’s inlet may be worn and require service.
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Repair Difficulty
Easy
2/5
Required Part
Ford Charge Cable and J1772 Handle Assembly
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