Ford Moisture Ingress into Enclosure

Water or condensation visible inside or around the Ford EV charger enclosure; intermittent operation or unexplained shutdowns.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Improperly sealed conduit entries, Damaged enclosure gasket, Mounting on uneven surface allowing water pooling, Installation in area with direct sprinkler or rain exposure beyond rating

How to Fix / Troubleshooting

Safety first: Turn OFF the breaker immediately if you see water inside the charger. Do not touch wet components.

  • 1. Dry the unit: Leave the charger powered OFF and open the cover in a dry environment to allow moisture to evaporate. Use gentle airflow; do not use direct heat guns.
  • 2. Inspect seals: Check the door gasket and any cable glands or conduit fittings for cracks or gaps. Replace damaged gaskets and re-seal fittings with appropriate weatherproof components.
  • 3. Improve mounting: Ensure the charger is mounted vertically on a flat surface so water cannot pool on top or behind the unit.
  • 4. Prevent future exposure: If the charger is in direct rain or sprinkler spray, consider adding a protective hood or relocating it within manufacturer guidelines.
  • 5. If corrosion is present: Corroded terminals or boards should be replaced by a technician; corrosion can lead to unsafe operation.
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Repair Difficulty

Medium 3/5

Required Part

Enclosure Gasket and Cable Glands
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