General Motors Mechanical Noise from Contactor or Transformer

Noticeable buzzing, humming, or clicking noises from the GM EV home charger during operation, louder than when new.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn or loose main contactor in GM charger, Vibrating transformer or inductor in power module, Loose mounting hardware inside enclosure, Resonance due to wall mounting surface

How to Fix / Troubleshooting

Safety first: If the noise is accompanied by burning smell or heat, stop charging and turn OFF the breaker immediately.

Steps:

  • Compare to normal: Some low‑level hum is normal. Sudden increases or rattling are not.
  • Check mounting: Ensure the charger is firmly attached to the wall and that all external mounting screws are tight.
  • Listen pattern: A single click at start and end of charging is normal; rapid or repeated clicking suggests a failing contactor.

Internal mechanical components are not user‑serviceable. If noise is excessive or worsening, have a technician inspect the GM charger; replacement of the main contactor or power module may be required.

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Repair Difficulty

Medium 3/5

Required Part

GM Main Contactor / Power Module Inductors
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