JuiceBox Component Overheating / Electrical Burn

Charger emits a burning smell or visible smoke from the enclosure or cable.

Advertisements

Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

Advertisements

Possible Causes

Shorted component on main control board, Severely loose terminal causing arcing, Internal cable insulation failure, Overloaded or miswired branch circuit

How to Fix / Troubleshooting

Safety first: Immediately turn off power at the breaker. Do not touch the charger or cable until they have cooled. If fire is present, call emergency services.

  • Do not re-energize: Do not turn the breaker back on until the charger has been fully inspected and repaired.
  • Visual inspection (after cooling): Open the unit and look for burned components, melted plastic, or charred wiring. Identify the source area.
  • Replace damaged parts: Replace any burned wiring, terminal blocks, contactors, or the entire main control board as needed.
  • Check branch circuit: Have an electrician verify that the breaker and wiring are correctly sized and that there are no wiring faults in the circuit.
  • Professional evaluation: Due to the severity, a qualified technician should evaluate the charger before it is returned to service.
Advertisements

Repair Difficulty

Professional Required 5/5

Required Part

Main Control Board
Check Price on Amazon

We may earn a commission from links on this page.

Advertisements