Charger’s enclosure is cracked, warped, or otherwise physically damaged, but it still appears to function.

Safety first: A damaged enclosure may no longer provide proper electrical insulation or weather protection. Turn off power at the breaker before inspection.

• Assess extent of damage: Determine if cracks expose internal components or compromise mounting points.
• Check internal components: Open the unit and ensure that the main control board, contactor, and wiring are not physically damaged or loose.
• Replace enclosure: If the housing is cracked or warped, replace the enclosure housing or entire charger assembly, depending on parts availability.
• Re-mount correctly: Ensure the new or repaired unit is mounted on a flat, stable surface with all screws installed to avoid stress.