Mercedes-Benz Localized Overheating / High Contact Resistance

Wallbox or cable becomes unusually warm to the touch during normal charging, without any error codes.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose terminal screw on Mercedes-Benz wallbox input or output, Worn or contaminated contacts in Type 2 plug or socket, Undersized supply cable, Damaged conductor strands at termination

How to Fix / Troubleshooting

Safety first: If you smell burning or see discoloration, stop using the charger immediately and turn off the breaker.

  • Check temperature: Slight warmth is normal, but surfaces should not be too hot to touch. If they are, discontinue use.
  • Inspect terminals: With power off, open the wallbox and check all L/N/PE terminals for tightness and signs of overheating (darkening, melted insulation).
  • Examine plug/socket: Look for discoloration or deformation of the Type 2 plug or socket. Replace any component showing heat damage.
  • Verify cable size: Confirm that the supply cable cross-section matches the current rating (e.g., 6 mm² for 32 A three-phase, depending on local code).
  • Professional check: Have an electrician perform a thermal imaging scan under load if overheating is suspected.
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Repair Difficulty

Medium 3/5

Required Part

Input/Output Terminal Block or Type 2 Connector
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