Polestar Contact Arcing at Connector or Contactor

Visible arcing or sparking when connecting or disconnecting the vehicle, sometimes accompanied by a popping sound.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Worn connector contacts, Welded or slow‑opening contactor, Incorrect disconnection sequence, Internal wiring fault causing load during connect/disconnect

How to Fix / Troubleshooting

Safety first: Stop using the charger immediately. Turn off power at the breaker before any inspection.

  • Inspect connector and inlet: Check for pitting, burn marks, or melted plastic on the Polestar connector pins. Replace the cable assembly if damage is present.
  • Verify proper operation: Ensure that the charger only energizes after the connector is fully inserted and de‑energizes before removal. If not, the contactor or control logic may be faulty.
  • Check contactor: Inside the charger, inspect the main contactor for signs of overheating or welding. Replace if suspect.
  • Professional service: Because arcing can damage both charger and vehicle, have a qualified technician perform a full safety inspection before returning the charger to service.
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Repair Difficulty

Professional Required 5/5

Required Part

Polestar Main Output Contactor
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