Rolec Moisture Ingress / Condensation

Visible water or condensation inside the transparent window or on internal components of the Rolec charger.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Damaged or missing enclosure gasket, Loose or incorrectly sealed cable glands, Enclosure not rated or installed correctly for outdoor exposure, Rapid temperature changes causing condensation

How to Fix / Troubleshooting

Safety first: Moisture inside an electrical enclosure is hazardous. Isolate power before opening.

  • Isolate and open: Turn off power at the isolator and consumer unit. Remove the front cover and allow the unit to dry completely in a warm, dry environment.
  • Inspect seals and glands: Check the door gasket, fixing screws, and all cable glands. Replace damaged gaskets and re‑terminate glands with appropriate IP‑rated fittings.
  • Check for corrosion: Examine the control PCB, terminals, and contactor for corrosion or tracking. Replace any components showing significant damage.
  • Improve installation: If the charger is exposed to driving rain, consider adding a weather shield or relocating if permitted.
  • Reassemble and test: Once fully dry and resealed, restore power and perform a full functional test. If RCD or leakage faults persist, further component replacement may be needed.
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Repair Difficulty

Medium 3/5

Required Part

Enclosure door gasket set
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