Schumacher Moisture Ingress / Compromised Enclosure Seal

Water or condensation visible inside the charger housing or around the cable entry; charger may behave erratically.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Damaged or missing gasket on front cover, Incorrect mounting allowing water to run into unit, Cracked housing, Cable gland not tightened

How to Fix / Troubleshooting

Safety first: Turn OFF the breaker immediately. Do not operate the charger while moisture is present inside.

  • Dry the unit: Leave the charger powered off and allow it to dry naturally for at least 24–48 hours. Do not use heat guns or hair dryers on the enclosure.
  • Inspect seals: Check around the cover, cable entry, and conduit fittings for gaps or damaged gaskets. Tighten cable glands and conduit fittings.
  • Correct mounting: Ensure the charger is mounted vertically and not in a location where roof runoff or sprinklers can spray directly onto it.
  • If corrosion or residue is visible inside: Have a technician open the unit, clean corrosion, and replace any affected boards or gaskets. In severe cases, the entire unit may need replacement.
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Repair Difficulty

Hard 4/5

Required Part

Front Cover Gasket / Cable Gland
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