Shell Recharge Intermittent Charging / Session Dropout

Charging starts but stops after a few minutes without an explicit error code; vehicle may show ‘charging interrupted’.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose supply wiring causing momentary voltage dips, Overheating of internal terminals, Wi‑Fi-based smart control stopping sessions, Faulty contactor coil losing hold

How to Fix / Troubleshooting

Note: Repeated interruptions can stress the vehicle’s onboard charger.

  • Step 1 – Check app logs: Review the Shell Recharge app session history for any recorded reasons (e.g., ‘grid issue’, ‘user stop’, ‘load management’).
  • Step 2 – Disable smart features temporarily: Turn off scheduled charging, load balancing, and remote stop features to see if basic charging stabilizes.
  • Step 3 – Monitor temperature: During a session, periodically feel the outside of the charger. If it becomes very hot, stop and have a technician inspect for loose or undersized wiring.
  • Step 4 – Electrician inspection: Have a qualified electrician check all supply and internal terminals for tightness and signs of overheating, and verify the contactor operation.
  • Step 5 – Component replacement: If mechanical or thermal issues are found, the main contactor or terminal block may need replacement.
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Repair Difficulty

Hard 4/5

Required Part

Main Power Contactor
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