Sun Country Highway Thermal Derating or Overheat Shutdown Without Display Code

Charger starts charging but stops after a few minutes; LEDs may show ready again without an error code.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

High ambient temperature around unit, Blocked ventilation slots, Loose high-current connections causing localized heating, Failing internal temperature sensor drifting out of range

How to Fix / Troubleshooting

Safety first: Allow the unit to cool before touching the enclosure.

  • Check ambient conditions: If installed in a small, enclosed space or in direct sun, improve ventilation or shading.
  • Clear vents: Remove dust, spider webs, and debris from all vents using a soft brush or vacuum.
  • Inspect connections: With power off, check and retorque high-current lugs at the input terminal block and contactor. Look for discoloration indicating overheating.
  • Monitor operation: After improvements, run a full charging session and periodically feel the enclosure (it may be warm but not too hot to touch). If shutdowns continue, the temperature sensor or control board may need replacement.
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Repair Difficulty

Medium 3/5

Required Part

Internal Temperature Sensor
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