United Chargers
Mechanical Connector Wear / Deformation
J1772 connector is difficult to insert or remove from the vehicle inlet.
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Possible Causes
Deformed latch mechanism, Warped plastic from overheating, Contamination or corrosion on pins, Misalignment from impact
How to Fix / Troubleshooting
Safety first: Do not force the connector; forcing can damage the vehicle inlet.
- Inspect latch: Check that the latch moves freely and is not bent or obstructed.
- Check for heat damage: Look for discoloration or warping of the connector body, indicating overheating.
- Clean pins: Remove light debris with a soft brush; do not file or sand the pins.
If insertion/removal remains difficult, replace the J1772 handle to prevent damage to the vehicle inlet.
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Repair Difficulty
Easy
2/5
Required Part
J1772 Charge Cable and Handle Assembly
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