Volvo Excessive Electromagnetic or Mechanical Vibration Noise

Charger makes loud humming or buzzing noises during charging, louder than normal relay clicks or faint transformer hum.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Loose mounting of main contactor or transformer, Vibrating sheet metal cover, Overloaded or failing contactor coil, Resonance from three‑phase magnetic fields

How to Fix / Troubleshooting

Safety first: Turn OFF the breaker before tightening any internal components.

  • Identify source: With the cover on and charger running, carefully listen to locate the noise area (do not touch live parts). Then turn power OFF.
  • Tighten mounts: Remove the cover and tighten screws securing the contactor, transformers, and any large components to the backplate.
  • Check cover fit: Reinstall the cover ensuring all screws are tight and any anti‑vibration pads are in place.

If loud buzzing persists and seems to come from the contactor itself, the contactor may be failing and should be replaced to avoid overheating or malfunction.

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Repair Difficulty

Medium 3/5

Required Part

Volvo EV Home Charger Main Power Contactor Module
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