Zaptec Moisture Ingress / Compromised Sealing

Water or condensation visible inside or around the charger enclosure; intermittent charging issues in wet weather

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Damaged enclosure gasket, Incorrect cable gland installation, Mounting on uneven surface causing gaps, Cracked housing

How to Fix / Troubleshooting

Safety first: Moisture inside an EV charger is dangerous. Turn off power at the breaker immediately.

Steps:

  • Do not open while wet: Allow the unit to dry naturally in a safe environment. Do not use heat guns or hairdryers.
  • Visual inspection: Once dry and with power off, inspect the exterior for cracks, loose glands, or missing seals.
  • Technician repair: Open the enclosure, check for corrosion on the main board, terminals, and socket. Replace any corroded parts. Replace or reseat gaskets and cable glands to restore IP rating.
  • Prevent recurrence: Ensure the charger is mounted vertically on a flat surface and that all unused knockouts are sealed.
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Repair Difficulty

Professional Required 5/5

Required Part

Enclosure Gasket / Housing
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