Costway Overheating Electrical Component or Contaminant

Freezer emits a strong chemical, burning, or plastic smell when running.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dust burning off condenser, Failing compressor start relay, Melted wiring insulation

How to Fix / Troubleshooting

Critical safety warning: If you smell burning plastic or see smoke, unplug the freezer immediately and do not continue to operate it until inspected.

Steps to investigate odor:

  • Unplug and inspect rear: Remove the rear lower panel and look for discolored or melted components near the compressor and control board.
  • Check start relay and overload: Smell the compressor start device; a burnt odor often indicates failure. Replace with a compatible Costway start relay/overload.
  • Inspect wiring: Look for melted insulation or burnt connectors. Any damaged wiring should be repaired or replaced by a qualified technician.
  • Clean condenser: Dust on hot condenser coils can produce an odor when first heated. Clean coils with a brush and vacuum.

Do not: Ignore persistent burning smells. Continued operation can be a fire hazard.

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Repair Difficulty

Hard 4/5

Required Part

Compressor Start Relay and Wiring Harness
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