Zanussi Excessive Frost Build-Up / Air Ingress

Freezer interior heavily frosted; thick ice on shelves and walls; door difficult to close.

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Possible Causes

Damaged or dirty door gasket, Door frequently opened or left ajar, Faulty door alignment or hinges, Defrost system not operating correctly

How to Fix / Troubleshooting

Safety: Unplug the freezer before defrosting or adjusting hinges.

  • Manual defrost: Remove food, unplug the unit, and allow all ice to melt. Use towels to collect water. Do not use sharp tools to chip ice.
  • Inspect door gasket: Clean the door seal with warm soapy water. Check for splits, hardening, or deformation. Replace if damaged.
  • Check door alignment: Ensure the door sits squarely on the cabinet. Adjust hinges or leveling feet so the door closes firmly and does not swing open.
  • Limit door openings: Avoid leaving the door open for long periods, especially in humid environments.
  • Verify defrost system: On no-frost models, if frost quickly returns behind the rear panel, test the defrost heater, thermostat, and sensor as described in defrost-related entries.
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Repair Difficulty

Easy 2/5

Required Part

Door Gasket
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