Armstrong Air Return Air Restriction or Undersized Return

Furnace is very loud at return grille; whistling or roaring sound when running.

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Possible Causes

Filter too restrictive, Return grille too small, Blocked return duct, Closed doors without undercut in rooms

How to Fix / Troubleshooting

Steps to check:

  • Filter type: Replace high-MERV or thick media filters with Armstrong Air-recommended filters if ductwork is not designed for high resistance.
  • Open returns: Ensure all return grilles are unobstructed and clean.
  • Door undercuts: Interior doors should have enough clearance at the bottom to allow air to return when closed.
  • Consult HVAC pro: If noise persists, a larger return or additional returns may be needed.
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Repair Difficulty

Easy 2/5
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