Buderus Overpressure in Hydronic System

System pressure rises excessively when heating, relief valve discharges water

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Failed expansion tank, Fill valve stuck open, Overfilled system, Blocked expansion tank connection

How to Fix / Troubleshooting

Safety: Hot water discharge from the relief valve can cause burns. Keep clear of the discharge pipe.

Steps:

  • Check cold pressure: When the system is cool, verify pressure is at the recommended level. If too high, carefully drain some water from a drain valve.
  • Expansion tank test: Tap the expansion tank: a waterlogged tank sounds dull all over. With system pressure relieved, check the air charge at the Schrader valve; it should match design pressure.
  • Fill valve: Ensure the automatic fill valve is not stuck open. Close the manual shutoff ahead of it if necessary.

Expansion tank replacement or recharging is best done by a heating professional.

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Repair Difficulty

Hard 4/5

Required Part

Expansion Tank
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