Chaffoteaux Condensate Freezing / Flue Icing

Furnace frequently goes into lockout during very cold weather, with no specific code or intermittent codes.

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Possible Causes

Undersized or uninsulated external condensate pipe, Flue terminal icing, High condensate production with poor drainage

How to Fix / Troubleshooting

Safety: Take care when working outside in icy conditions.

  • Check condensate outlet: Inspect the external condensate pipe for ice. Thaw gently with warm water and insulate the pipe afterward.
  • Inspect flue terminal: Remove any ice buildup around the flue terminal without damaging it.
  • Improve fall and size (professional): A technician can reroute or upsize the condensate pipe to reduce freezing risk.
  • Reset furnace: After clearing ice, reset the furnace and monitor operation.
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Repair Difficulty

Easy 2/5

Required Part

Condensate Pipework
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