Chaffoteaux Kettling / Boiling in Heat Exchanger

Furnace operates but makes loud banging or knocking noises in the heat exchanger or pipework.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Limescale buildup in primary heat exchanger, Low system flow rate, Incorrect pump speed, Air pockets in heat exchanger

How to Fix / Troubleshooting

Safety: Noisy kettling can indicate local boiling; avoid prolonged operation until checked.

  • Increase flow: Ensure all isolation valves are fully open and increase pump speed if adjustable.
  • Bleed system: Bleed radiators and any automatic air vents near the furnace to remove trapped air.
  • Check inhibitor: Confirm that corrosion inhibitor has been added to the system water. If not, have a professional dose the system.
  • Descale heat exchanger (professional): Persistent kettling usually requires chemical descaling or replacement of the primary heat exchanger by a qualified technician.
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Repair Difficulty

Hard 4/5

Required Part

Primary Heat Exchanger
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