Chaffoteaux Water Leak from Hydraulic Circuit

Furnace or nearby pipework is leaking water.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Leaking pump seals, Corroded heat exchanger, Dripping automatic air vent, Loose compression fittings on flow/return

How to Fix / Troubleshooting

Safety: Turn off power before working near leaks. Water can damage electrical components.

  • Identify source: Remove the front cover and use a torch to locate the exact point of leakage (pump, valves, joints, or heat exchanger).
  • Protect electrics: Place a tray or towels to prevent water from dripping onto the control board or wiring.
  • Tighten joints: For minor weeps at compression fittings, gently tighten the nut by a small amount. Do not overtighten.
  • Replace faulty components: Leaking pumps, air vents, or heat exchangers must be replaced by a qualified technician.
  • Repressurize: After repair, top up system pressure and bleed air.
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Repair Difficulty

Hard 4/5

Required Part

Automatic Air Vent
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