E09
CTC Weak Flame Signal / Poor Grounding

Furnace control shows low flame signal or unstable flame; intermittent heat.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Dirty burners, Poor furnace chassis ground, Loose flame sensor connection, Low gas pressure to burners

How to Fix / Troubleshooting

Safety first: Turn off power and gas before cleaning burners or working near gas piping.

Steps:

  • Remove the burner assembly access panel and visually inspect burners for rust, debris, or misalignment.
  • Clean burner ports with a soft brush and compressed air. Do not enlarge burner openings.
  • Verify that the CTC flame sensor is clean and properly positioned in the flame.
  • Check the furnace ground wire from the control board to the cabinet and from the cabinet to the incoming electrical ground. Tighten any loose screws.
  • Inspect the gas valve ground and wiring harness for secure connections.
  • If issues persist, a professional should measure flame rectification current and gas manifold pressure and may need to adjust or replace the CTC gas valve or burners.
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Repair Difficulty

Hard 4/5

Required Part

CTC Flame Sensor
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