CTC Underheating / Low Heat Output

Furnace runs but produces insufficient heat; home never reaches set temperature.

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Incorrect gas input rate, Partially plugged burners, Weak blower airflow due to dirty filter, Thermostat calibration off

How to Fix / Troubleshooting

Safety first: Turn off power and gas before opening burner compartment.

Steps:

  • Verify that the thermostat is set to HEAT and the temperature is above room temperature. Replace thermostat batteries if applicable.
  • Replace the furnace air filter with a clean, properly sized filter.
  • Check that all supply registers are open and that return grilles are not blocked by furniture or rugs.
  • Inspect burners for dirt or rust buildup and clean with a soft brush and vacuum.
  • If the problem persists, a professional should verify gas input rate (manifold pressure and orifice size) and temperature rise across the furnace per CTC specifications.
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Repair Difficulty

Medium 3/5

Required Part

CTC Burner Assembly
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