E2
Danfoss Flame Loss During Run / Unstable Combustion

Furnace locks out with E2 shortly after ignition, flame appears briefly then goes out

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Safety Warning

This repair may involve working with high voltage components or water connections. Always unplug the appliance before removing any panels.

If you are not confident in your ability to perform this repair safely, we strongly recommend contacting a professional technician.

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Possible Causes

Faulty Danfoss flame sensor (ionization rod or photocell), poor burner grounding, low gas or oil pressure, blocked combustion air intake or flue

How to Fix / Troubleshooting

Safety first: Turn off power and fuel supply. Combustion components can be hot; allow cooling time.

Steps:

  • Clean flame sensor: Locate the Danfoss flame sensor (ionization electrode or photocell) at the burner head. Remove it carefully and clean the sensing surface with fine steel wool or a non-abrasive pad. Do not scratch or bend the rod.
  • Check sensor wiring and ground: Inspect the flame sensor lead for cracks, burns, or loose connectors at the Danfoss control module. Ensure the burner chassis is firmly grounded to the furnace frame and earth ground.
  • Verify combustion air and flue: Check that the combustion air intake and flue gas outlet are not blocked by snow, leaves, nests, or soot. Clear any obstructions and ensure terminal screens are clean.
  • Check fuel pressure (visual/basic): For oil systems with a Danfoss oil pump, inspect the oil filter and replace if dirty. For gas, ensure the gas supply valve is fully open. Detailed pressure checks require a manometer or gauge and should be done by a technician.
  • Reset and observe: Restore power and fuel, reset the control, and watch the flame through the inspection port. If the flame is unstable, noisy, or lifting off the burner head, stop and call a professional for combustion adjustment.
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Repair Difficulty

Hard 4/5

Required Part

Danfoss Flame Sensor
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